2022 Research Projects
Projects are posted below; new projects will continue to be posted. To learn more about the type of research conducted by undergraduates, view the archived symposium booklets and search the past SURF projects.
This is a list of research projects that may have opportunities for undergraduate students. Please note that it is not a complete list of every SURF project. Undergraduates will discover other projects when talking directly to Purdue faculty.
You can browse all the projects on the list or view only projects in the following categories:
Material Modeling and Simulation (36)
3D-Printing of concrete: Design of extrusion components and 3D-printing of large-scale structural elements
Motivation: 3D-printing of concrete represents an alternative for the construction of infrastructure at different scales using automated techniques to reduce the manufacturing costs, reduce waste and allow for formwork-free construction. One of the current research project performed at Lyles School of Civil Engineering by the Purdue Concrete 3D-Printing team (in collaboration with an industrial partner) is exploring the viability of 3D-printing structures designed for marine environments that will contribute to the generation of renewable energy. This state-of-the-art project looks to manufacture components that can withstand the extreme conditions associated with marine environments. Still, the 3D-printing process is a complex system that requires a careful integration of equipment, materials, and processes to produce high-quality structures. Therefore, the exploration and implementation of alternatives for parts and components that facilitate the control of material extrusion as well as the characteristics of the material during this process is required.
Activities and responsibilities of the student:
· To become intimately familiar with various components of a 3D-printing system and the printing process of cementitious materials.
· To design parts, components and mechanisms required for the control of the geometry of 3D-printed filaments.
· To produce technical drawings and manufacturing recommendations for the parts needed.
· To assist with the 3D-printing activities during fabrication of large-scale structural elements
· To present the results of the work performed during SURF program to the research group during the weekly project meetings.
· To prepare a report summarizing the design and printing activities performed during the SURF program.
· To disseminate the results of the research experience as required by the SURF program.
- No Major Restriction
AAMP UP- Adhesion of Printed Energetic Materials
AAMP-UP is separate but highly partnered with SURF.
The project is run by Dr. Stephen Beaudoin and his team. Additively manufactured energetic materials do not adhere to themselves and casings with sufficient strength to survive gun launch. This project is focused on assessing the properties of the energetic composites that dictate how strongly the composites adhere to themselves and to their casings. The measurements will be made by cutting the composites and measuring the force required to initiate and propagate a crack, and also by using atomic force microscopy to measure directly the adhesion between energetic particles and binders and casings.
- No Major Restriction
More information: https://engineering.purdue.edu/ChE/people/ptProfile?resource_id=11574
AAMP UP- Effect of the Microstructure on the Response of Energetic Materials
AAMP-UP is separate but highly partnered with SURF.
The project is run by Dr. Marisol Koslowski and her team. In this project we will quantify the effect of microstructure on the detonation of HMX and RDX. The student will collect experimental data from literature and will work in collaboration with a PhD student to generate geometries that will be used in detonation simulations.
Students must be familiar with Python.
- No Major Restriction
More information: https://engineering.purdue.edu/ME/People/ptProfile?resource_id=29264
AAMP UP- Explosives Fabrication and Experiments
AAMP-UP is separate but highly partnered with SURF.
The project is run by Dr. Steven Son and his team. The research topic seeks to explore the high-rate mechanics of energetic materials under impact or shock or detonation. It will involve advanced sample preparation, including microscale machining of energetic materials, as well as high rate experiments. The student would work closely with Research Scientists and graduate students to design experiments, perform experiments, analyze data, and report/share these results.
- No Major Restriction
More information: https://engineering.purdue.edu/ME/People/ptProfile?resource_id=29385
AAMP UP- Extrusion Studies to Understand 3D Printing Parameters
AAMP-UP is separate but highly partnered with SURF.
The project is run by Dr. Steve Son and his team. The objective of this project would be to determine the similarity of mass flow rate for a variety of inert materials and ammonium perchlorate (AP) for multi-modal size distributions. The undergraduate student would gain experience researching relevant literature, mixing samples, designing experiments, and analyzing the data for the mock materials as well as assisting with the same tests using energetic materials.
- No Major Restriction
More information: https://engineering.purdue.edu/ME/People/ptProfile?resource_id=29385
AAMP UP- Machine Learning Applied to Explosives
AAMP-UP is separate but highly partnered with SURF.
The project is run by Dr. Steven Son and his team. Machine learning (ML) tools are playing an increasingly important role in science and engineering, revealing patterns and providing predictive capabilities not achievable otherwise. This research area explores the utility of machine learning algorithms in the design, development, and characterization of various energetic material systems. Particular emphasis is placed on bringing a data science formalism to the field, with an eye toward both future capability development and more intelligent (and appreciably faster) material formulation and system design. The REU student would work closely with a Research Scientist and graduate student to gather data, analyze it using ML tools, and share these results.
Some experience w/ coding, AI, or ML recommended.
- No Major Restriction
More information: https://engineering.purdue.edu/ME/People/ptProfile?resource_id=29385
AAMP UP- Multifunctional Energetic Materials
AAMP-UP is separate but highly partnered with SURF.
The project is run by Dr. Steve Son and his team. Piezoelectric energetic materials (piezoenergetics or PEMs) offer the potential for a new generation of smart propellants and pyrotechnics with multifunctional capabilities that can be actively controlled via external stimuli. However, the fundamental physics and chemistry governing energy transfer, energy repartitioning, and chemical reactions/kinetics resulting from external stimulation of PEMs are not well understood. It is envisioned that, by coupling piezoelectric behavior and nanoenergetics, truly smart and switchable materials can result. Specifically, we envision reactive piezoelectric materials with multifunctional properties with reactivity and microstructure that can be controlled and altered by external stimuli including stress, temperature, or electromagnetic fields; while enabling integrated in situ sensing. The REU student would be mentored by two graduate students and would design experiments, perform those experiments, collect data and present/share those results.
- No Major Restriction
More information: https://engineering.purdue.edu/ME/People/ptProfile?resource_id=29385
AAMP UP- Novel Fuels in Energetic Materials
AAMP-UP is separate but highly partnered with SURF.
The project is run by Dr. Steven Son and his team. High density fuels, typically metals, are commonly added to propellants and explosives to improve their performance, as well as other factors such as sensitivity and toxicity. Other novel fuels could include solvated electrons (dissolved metals in ammonia, for example). This research topic explores the development, small-scale manufacturing, and characterization of high-density fuels in energetic materials. Particular emphasis is placed on emergent material systems, such as aluminum-lithium alloys, oxide-free coated nano-aluminum, and mechanically activated (MA) fuels. The REU student would work closely with Research Scientists and graduate students to design experiments, perform experiments, analyze data, and report/share these results.
- No Major Restriction
More information: https://engineering.purdue.edu/ME/People/ptProfile?resource_id=29385
AAMP UP- Reactive Wires to Tailor Propellant Burning Rate
AAMP-UP is separate but highly partnered with SURF.
The project is run by Dr. Steven Son and his team. Of the many techniques that have been employed to increase burning rates, embedding thermally-conductive and/or reactive wires appears to be the approach to do so without increasing sensitivity. We are utilizing our additive manufacturing capabilities, including vibration assisted printing (VAP), to produce both the wires and the propellant. These “wires” may not actually be metals, but include thermally conductive materials such as graphene. The objective of this project is to use both fused deposition modeling (FDM) and direct writing 3D printing techniques to tailor the surface area of propellants dynamically using conductive and reactive wire deposition. The REU student would work closely with Research Scientists and graduate students to design experiments, perform experiments, analyze data, and report/share these results.
- No Major Restriction
More information: https://engineering.purdue.edu/ME/People/ptProfile?resource_id=29385
AAMP UP- Sample Heating using Infrared Laser and Optics
AAMP-UP is separate but highly partnered with SURF.
The project is run by Dr. Wayne Chen and his team. Mechanical properties are important metrics that provide insight for different engineering applications ranging from chemical bonding type on an atomic scale to macroscale design applications. However, research shows that mechanical properties can change as a function of strain rate (impact velocity) and temperature. Therefore, it is necessary to test materials and gather properties while replicating the environment they will endure in application to best inform researchers and engineers in the material design process. A Kolsky bar apparatus is used to perform mechanical testing on materials at high strain rates. This experimental technique has been used for the last ~50 years and has resulted in many materials characterization papers. Missing from the literature is temperature dependence of mechanical properties at high strain rates. We would like a student interested in lasers and optics to design and build an infrared laser device that will evenly heat a polymer composite sample to a specified temperature. The device must attach to the Kolsky bar apparatus and be both safe and efficient. This will allow for coupled temperature and strain rate mechanical experiments and extrapolation of the temperature effects of different materials.
An understanding of laser and optics would be beneficial but is not required.
- No Major Restriction
More information: https://engineering.purdue.edu/AAE/people/ptProfile?resource_id=1261
AAMP UP- Ultrasonically Additive Manufactured Multifunctional Material Systems for SHM
AAMP-UP is separate but highly partnered with SURF.
The project is run by Dr. James Gibert and his team. Ultrasonic Additive Manufacturing (UAM) machine consists of an ultrasonic horn, also known as the sonotrode, transducers, a heater, and a movable base. The process begins with the placement of a thin metal foil, on a sacrificial base plate bolted on a heated anvil. The foil is compressed under pressure by the rolling sonotrode, which is also excited by the piezoelectric transducers at a constant frequency with amplitudes ranging on the order of microns in a direction transversal to the rolling motion. Once the first layer is bonded, additional layers are added and can be machined as needed until the desired geometry and dimensions of a feature are realized.
The ADAMs lab is currently exploring techniques to create multi-functional material systems utilizing UAM. Candidate projects include embedded piezoelectric actuator for sensing applications and shape memory alloy sheets to create localized structural changes in a metal skin. Other potential projects are the creation of metal structures beam with magno-elastic properties. One embodiment is the creation of composite aluminum beams elastomer core filled with magnetic materials. Different configurations of magnetic materials will be explored to create structures that buckle or stiffen in the presence of magnetic fields.
Preferably, students would have MATLAB, Data Acquisition, and some machining knowledge.
- No Major Restriction
More information: https://engineering.purdue.edu/ME/People/ptProfile?resource_id=127242
AAMP-UP: Additive Manufacturing
- No Major Restriction
More information: https://engineering.purdue.edu/ME/People/ptProfile?resource_id=34218
Additive manufacturing to enable hypersonic flight
- Aeronautical and Astronautical Engineering
- Mechanical Engineering
- Materials Engineering
More information: https://engineering.purdue.edu/hypersonics
Admixture Compatibility of Eleven Nontraditional and Natural Pozzolans in Cementitious Composites
Motivation: It is expected that in the near future, the demand for traditional supplementary cementitious materials (SCMs) will surpass its supply. These traditional SCMs can increase sustainability in addition to ensuring high performance and durability in cementitious composites. Finding alternative SCMs that can fulfill the supply gap while also adequately performing in cementitious composites is therefore critical. One of the current research projects performed at Lyles School of Civil Engineering by Purdue University (in collaboration with Penn State and Clarkson University) is exploring the effect of eleven nontraditional and natural pozzolans (NNPs) on cementitious systems. Currently, there is limited knowledge of whether these NNPs are capable of satisfactory performance in cementitious composites. More specifically, the response of these NNPs to commercially available chemical admixtures such as superplasticizers (SP) and air-entraining agents (AEA) is not well known. The usage of SP and AEA admixtures is fairly common as they decrease the water demand and increase durability respectively. Therefore, the exploration of the potential issues of incompatibilities between admixtures and NNPs is required.
Activities and responsibilities of the student:
· To become familiar with cementitious composites and different experiments that will be performed.
· To perform a literature review on the effect of admixtures in cementitious composites and present the findings.
· To evaluate rheological properties at room and elevated temperatures, set time of pastes, strength gain of mortar, and foam index test.
· To assist with different measurements of experiments.
· To present the results of the work performed during SURF program to the research group during the weekly project meetings.
· To prepare a report summarizing the admixture compatibilities of the eleven NNPs performed during the SURF program.
· To disseminate the results of the research experience as required by the SURF program.
- No Major Restriction
Bone Fracture and Microscale Deformation Processes
- Materials Engineering
- Mechanical Engineering
- Biomedical Engineering
More information: https://engineering.purdue.edu/MYMECH
Bone Fracture and Toughness Modification
- Mechanical Engineering
- Biomedical Engineering
- Materials Engineering
More information: https://engineering.purdue.edu/MYMECH
CISTAR - Zero Carbon Dioxide Emission Ethylene Production Process
Ethylene and propylene are the largest volume organic intermediates. Almost all ethylene is produced by steam cracking of natural gas condensates (mostly ethane and propane) or of refinery light naphtha (also mostly ethane and propane), co-producing hydrogen. Because of natural gas combustion in the cracking furnaces, and the gasification of coke deposits, and all the electricity required for the process and refrigeration systems compressors, ethylene production indirectly results large amounts of carbon dioxide emissions to the atmosphere, which is unsustainable.
One possible carbon dioxide mitigation strategy would be to fit carbon capture and sequestration technologies onto the cracking furnace flues, onto the CO2 absorption strippers (if used), and onto the fossil-fueled power plants producing electricity for the process and refrigeration compressors. As an alternative to fossil-fueled power plants with carbon capture and sequestration, there are other existing (near) zero-carbon electricity sources including for example nuclear, hydro, geothermal, wind, solar thermal, and solar photovoltaic.
The aim of this project is to design a world-scale condensate cracking plant to produce polymer-grade ethylene and propylene using only renewable electricity utilities.
Students working on this project will also have the opportunity to participate in information sessions, tours and informal mentoring with CISTAR's partner companies.
Purdue students are not eligible for this project. Students must be from outside institutions. Participants must be US Citizens. Students with disabilities, veterans, and those from traditionally underrepresented groups in STEM are encouraged to apply.
- Chemical Engineering
- Mechanical Engineering
- Electrical Engineering
More information: https://cistar.us/
CISTAR - Zero Emission Chemical Production from Shale Gas
While chemical engineering evolved against the backdrop of an abundant supply of fossil resources, re-cent trend of carbon neutrality offers an unprecedented opportunity to imagine more sustainable chemical plants with net-zero carbon emission. In CISTAR, we are interested in converting shale gas into useful chemicals without any carbon emissions during the process, which requires careful selection of product combination and innovative design of chemical processes. In this project, the student will participate in synthesis, simulation and optimization of processes described above.
Students working on this project will also have the opportunity to participate in information sessions, tours and informal mentoring with CISTAR's partner companies.
Purdue students are not eligible for this project. Students must be from outside institutions. Participants must be US Citizens. Students with disabilities, veterans, and those from traditionally underrepresented groups in STEM are encouraged to apply.
- Chemical Engineering
More information: https://cistar.us/
Deformation analysis in non-linear conformal contacts
- No Major Restriction
More information: https://engineering.purdue.edu/Maha/
Electrical Dehydrogenation Reactor Optimization for The Production of Ethylene Using Renewable Energies
Ethylene is mainly produced by Steam Cracking (SC), where hydrocarbons transform into ethylene in the presence of steam at high temperatures11. SC normally implements hydrocarbon combustion to produce the necessary energy for reaction. This is the main reason why SC emits so much CO21. The NSF Center for Innovative and Strategic Transformation of Alkane Resources (CISTAR)5 is currently researching the coupling of SC with renewable electricity. This would allow a significant reduction of CO2 emissions during SC4.
As part of its research, CISTAR carries out detailed Computational Fluid Dynamics (CFD) simulations. This allows evaluating the impact of fluid behavior during reactions. Several geometries are currently under evaluation. As part of the SURF Program, CISTAR is interested in recruiting one student to support the CFD simulations team. The goal is to evaluate the performance of the different reactor geometries considered, as well as propose potentially attractive new configurations. No previous experience with CFD simulations is necessary. However, it is advisable the student has a strong motivation for computer simulations. Experience working with Ansys Fluent and Aspen Plus could be beneficial.
- Chemical Engineering
- Mechanical Engineering
- Electrical Engineering
More information: https://engineering.purdue.edu/RARG/ and https://cistar.us/
Geometry Optimization for Electrical Dehydrogenation Reactor
Ethylene is one of the most important building blocks of the chemical industry. Its global market was estimated at ~160 million Tons in 2020 and it is forecast to reach ~210 million Tons by 20272. Between 1.0 and 1.6 tons of CO2 are emitted per ton of Ethylene produced. This means Ethylene production accounted for around 0.47-0.75% of the World’s Total Carbon Emissions in 2020, estimated at 34 billion tons3. The U.S. has set a course to reach net-zero emissions economy-wide by no later than 20507,8. This makes it imperative to decarbonize Ethylene production.
Ethylene is mainly produced by Dehydrogenation through Steam Cracking (SC), where hydrocarbons transform into ethylene in the presence of steam at high temperatures11. SC normally implements hydrocarbon combustion to produce the necessary energy for the reaction. This is the main reason why SC emits so much CO21. The NSF Center for Innovative and Strategic Transformation of Alkane Resources (CISTAR)5 is currently researching the redesign of SC to make it compatible with renewable electricity and eliminate the need for steam. This would allow a significant reduction of CO2 emissions during Ethylene production4. The new concept is called Electrical Dehydrogenation Reactor.
As part of its research, CISTAR is optimizing the reactor geometry of its Electrical Dehydrogenation Reactor through detailed Computational Fluid Dynamics (CFD). The goal is to reduce the reactor cost while maximizing its performance.
Students working on this project will also have the opportunity to participate in information sessions, tours and informal mentoring with CISTAR's partner companies.
Purdue students are not eligible for this project. Students must be from outside institutions. Participants must be US Citizens. Students with disabilities, veterans, and those from traditionally underrepresented groups in STEM are encouraged to apply.
- Electrical Engineering
- Chemical Engineering
- Mechanical Engineering
More information: https://cistar.us/
High Field Vector Magnetization Measurements in Quantum Materials
- No Major Restriction
- Physics
- Electrical Engineering
- Mechanical Engineering
- Computer Engineering
- Chemistry
Illumination of Damage through X-ray analysis
- Aeronautical and Astronautical Engineering
- Materials Engineering
- Mechanical Engineering
- Computer Science
- Computer Engineering
More information: https://engineering.purdue.edu/~msangid/
Machine learning-based modeling of linear and non-linear deformation in high-pressure hydrostatic machines
You will be challenged to 1) learn to program a machine learning algorithm in TensorFlow, 2) generate a training dataset for machine learning models using a state-of-the-art numerical simulation tool, and 3) integrate the neural network into the existing modeling suite.
You will be supported by your graduate mentor, who specializes in these topic areas and will provide guidance throughout the project. You will also be supported by a group of 8 developers of the hydrostatic machine modeling toolset that are working on different aspects of the code.
- No Major Restriction
More information: https://engineering.purdue.edu/Maha/
Multi-physics simulation software development for tribology experiment
- No Major Restriction
More information: https://engineering.purdue.edu/Maha/
Multimaterial 3D Printing of Bioinspired Robotics
In this project, a student will work with a PhD student to prepare electronic materials, fabricate bio-inspired electronic devices and test their device operation.
There are different research scopes that are available depending on student interest/capabilities. Examples include:
-Materials development, consisting of preparing bio-inspired materials and optimizing their composition to achieve target electromechanical properties. Learned skills include elastomer chemistry, polymer physics, and electromechanical testing.
-Device fabrication, consisting of printing devices that include multiple electronic materials and testing their properties. Learned skills include device physics, printer operation and print path design, and circuit design for system measurement/controls.
-System modeling, consisting of modeling using COMSOL or ABAQUS to identify ideal device structures and materials properties that act as targets for experimental efforts. Learned skills include mechanical modeling software and application knowledge.
- No Major Restriction
More information: https://engineering.purdue.edu/ME/People/ptProfile?resource_id=243743
Physics and Analytics of Lithium Batteries
The final deliverable will be one research report (based on weekly progress presentations and updates) and one final presentation.
- No Major Restriction
More information: https://engineering.purdue.edu/ETSL/
Polaritonic Energy Transport: Hybridizing Radiation and Conduction for Microelectronics Cooling
Who we are seeking… We look for motivated and hard-working undergraduates having both strong aspirations for post-graduate studies as well as those that are just “grad school curious.” All applicants should be capable of working independently while effectively communicating within a team setting.
Research Topic, Polaritonic Energy Transport: We seek to design materials capable of more effectively moving heat at extremely small scales like those in modern microelectronics. Success will enable: more efficient data centers, power electronics like those in EV’s, and new computing architectures.
What’ You’ll Do: Team members will be responsible for designing novel metamaterial stacks capable of maximizing heat transfer using a combination of computational modeling and experimental measurements of optical properties. Direct mentoring from Dr. Beechem will build your skills up in each area such that you will gain proficiency in advanced simulation (COMSOL) and spectroscopic tools (Raman, IR-ellipsometry). In addition, you will have the chance to participate in writing journal articles and pursuing patents based on your work.
- No Major Restriction
More information: www.specere.org
Radiation-hardened technologies
- No Major Restriction
Renewable energy-powered water technologies
- Mechanical Engineering
- Civil Engineering
- Environmental and Ecological Engineering
- Chemistry
- Chemical Engineering
- Materials Engineering
More information: www.warsinger.com
Resilient Extraterrestrial Habitat Engineering: Design and Testing
To study, demonstrate, and evaluate the technologies developed in pursuit of this mission, a multi-physics cyber-physical testbed is being founded at the Ray W. Herrick Laboratories at Purdue University with collaboration from partners at three universities and two industrial partners. It allows to examine emergent behaviors in habitat systems and the interactions among its virtual (computational) and physical components. The testbed will consider a habitat system and will aim to emulate the extreme temperature fluctuations that happen in deep space. To achieve this goal, a thermal transfer system is being developed, consisting of a chiller, an array of glycol lines, in-line heaters, actuated valves, and a series of sensors. Operated under a tuned controller, the thermal transfer system can cool or heat a certain surface area of the structure of the habitat to maintain a given temperature. However, to fully control the thermal transfer system is not straightforward. One of the critical challenges is its deep uncertainty, which results from inaccurate or long-delay sensors, variant test setup, complex controller design, etc. Therefore, a systematic study is needed to quantify the uncertainties to facilitate the thermal transfer system development. Emulation of a particular scenario considering a meteoroid impact will be performed, with random variations in the location and size of the impact and resulting consequences.
We also aim to consider design trade-offs aimed toward the goals of resilience. Thus, we have also established a modeling platform to support rapid, stochastic simulations of habitat systems to quantify the space architectures that enhance resilience. These might consider the important features of the robots, the sensors, and the structure itself that make the habitat resilient. Physics-Infused modeling is a gray-box method to model physical parameters using low-fidelity/computationally-efficient models in conjunction with high-fidelity/computationally-expensive samples. We combine samples from the high-fidelity model framework with low-fidelity dynamic models and create a better combination for state prediction to achieve this goal. One of the critical problems here is the difference in state space of the models and finding the optimal method to sample a high-fidelity model.
We are looking for undergraduate students to play key roles in this project, under the guidance of a graduate student and faculty members. The students are also expected to prepare a poster presentation on the results, and author a research paper if the desired results are achieved.
- No Major Restriction
- Mechanical Engineering
- Aeronautical and Astronautical Engineering
- Civil Engineering
- Computer Engineering
- Computer Science
More information: https://www.purdue.edu/rethi/
Structural Engineering for Blast Resistant Design
- No Major Restriction
- Civil Engineering
- Mechanical Engineering
- Mechanical Engineering Technology
- Aeronautical and Astronautical Engineering
- Aeronautical Engineering Technology
- Construction Engineering
- Construction Management Technology
- Engineering (First Year)
- Materials Engineering
More information: https://engineering.purdue.edu/~ahvarma/
Super-Resolution Optical Imaging with Single Photon Counting and Optomechanics with Nanostructured Membranes
- Electrical Engineering
- Physics
Thermal management of electronic devices
Research projects in the Cooling Technologies Research Center (CTRC) are exploring new technologies and discovering ways to more effectively apply existing technologies to addresses the needs of companies and organizations in the area of high-performance heat removal from compact spaces. One of the distinctive features of working in this Center is training in practical applications relevant to industry. All of the projects involve close industrial support and collaboration in the research, often with direct transfer of the technologies to the participating industry members. Projects in the Center involve both experimental and computational aspects, are multi-disciplinary in nature, and are open to excellent students with various engineering and science backgrounds. Multiple different research project opportunities are available based on student interests and preferences.
- No Major Restriction
More information: https://engineering.purdue.edu/CTRC/research/
Transport in Vanadium Oxides
- Physics
More information: http://www.physics.purdue.edu/~erica/
Understanding Soft Robot Growth
- No Major Restriction
More information: http://engineering.purdue.edu/raad